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Compact High-Performance Assembly Robot

IRB 1200 Next Generation

The IRB 1200 Next Generation is an ultra-high-performance compact industrial robot designed for electronics assembly and precision manufacturing. Available in four payload variants (5, 7, 8, 9 kg) with reach of 0.7-0.9 m, this robot delivers class-leading repeatability of 0.03 mm. The new generation is 20% lighter, reducing mounting costs and energy consumption. With max speed of 1600 mm/s and OmniCore support, it's optimized for high-speed, high-precision assembly, FPC placement, and surface finishing in dense production environments.

IRB 1200 Next Generation

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Specifications

Payload Variants

5 kg, 7 kg, 8 kg, 9 kg

Reach

0.7-0.9 m

Number of Axes

6

Max Speed

1600 mm/s

Path Repeatability

0.03 mm

Pose Repeatability

0.011 mm

Robot Weight

52 kg

IP Protection

IP54 standard, IP67 optional

Operating Temperature

5°C to 45°C

Mounting Direction

All directions

Controller

OmniCore (E10, C30, C90XT, V250XT)

Available Variants

IRB 1200-5/0.9, IRB 1200-7/0.7, IRB 1200-8/0.9, IRB 1200-9/0.7

Applications

Electronics assembly, FPC placement, Surface finishing, High-precision manufacturing

Power Consumption

Significantly reduced vs previous generation

Key Features

Class-leading path repeatability of 0.03 mm and pose repeatability of 0.011 mm

Four payload variants (5, 7, 8, 9 kg) with optimal reach-to-payload ratio

20% weight reduction compared to previous generation minimizing mounting costs

Maximum speed of 1600 mm/s enabling fast cycle times for assembly applications

OmniCore controller support (E10, C30, C90XT, V250XT) with advanced motion control

Fully flexible mounting: floor, wall, shelf, tilted, or inverted configurations

Up to 24 connection pins for customer power and signal (CP/CS) integration

IP54 standard protection with optional IP67 for washdown or contamination-prone environments

Energy-efficient design with reduced power consumption and thermal output

Product Description

The IRB 1200 Next Generation is an ultra-high-performance compact industrial robot designed for electronics assembly and precision manufacturing. Available in four payload variants (5, 7, 8, 9 kg) with reach of 0.7-0.9 m, this robot delivers class-leading repeatability of 0.03 mm. The new generation is 20% lighter, reducing mounting costs and energy consumption. With max speed of 1600 mm/s and OmniCore support, it's optimized for high-speed, high-precision assembly, FPC placement, and surface finishing in dense production environments.

Frequently Asked Questions

The new generation delivers 20% weight reduction, improved energy efficiency, enhanced speed and precision capabilities, better thermal management, and more flexible integration options. These improvements translate to lower installation costs, reduced operating expenses, and faster cycle times.

Absolutely. With path repeatability of 0.03 mm and pose repeatability of 0.011 mm, the IRB 1200 is ideal for FPC (Flexible Printed Circuit) placement, component assembly, micro-welding, and other precision electronics applications where micron-level accuracy is critical.

Lighter weight means less robust mounting pedestals are needed, reducing installation costs. It also allows installation on lighter-duty mounting structures, enables easier relocation if needed, and reduces overall facility load requirements.

Yes, with OmniCore controller support, the IRB 1200 can synchronize with external axes such as linear tracks, positioners, or turntables. This enables complex multi-axis automation while the OmniCore manages coordinated motion.

All ABB robots including the IRB 1200 come with comprehensive warranty coverage. ABB provides 24/7 global technical support through 1,600+ service technicians. Extended warranty and condition-based maintenance services are also available.

Yes, with OmniCore controller options, the IRB 1200 supports all major industrial communication protocols including Ethernet, Profibus, DeviceNet, and EtherCAT, enabling seamless integration with MES and ERP systems.